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ERP CASE #070 - (CLICK/TAP TO EXPAND)
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Italy
Electronics Manufacturing Services (EMS), Printed Circuit Board (PCB) & Printed Circuit Board Assembly (PCBA)
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GAMMA ERP (C-native EMS/PCB Manufacturing Platform, custom-built by Flextronics USA)
18 months
Key clients included Technogym, FAAC, CAME, and Ferrari F1 Team. Hybrid hands-on Key User and Business Analyst role navigating complex financial restructuring prior to acquisition; departed to accept an international multi-site assignment across Asia (India, Thailand, Vietnam, China).
ELEVATOR PITCH
Executed a triple operational and consulting mandate over 18 months.
Handled raw material purchasing (copper, prepreg, laminate, solder mask, precision CNC drills, acids, silk screens, process' chemicals, prepreg),
Cashflow ans spullier payment schedule management, and production scheduling for high-density PCBs.
Delivered AS-IS/TO-BE gap analyses and deployed JIT shop-floor transformations. to maximize throughput across PCB manufacturing lines.
Managing high-precision Printed Circuit Board (PCB) manufacturing requires strict control over raw materials, CNC tooling, and shop-floor ERP integration.
Operated in a triple capacity as:
ERP Key User;
Business Analyst;
Process Consultant on GAMMA, a C-native ERP inherited from Flextronics USA.
Leveraged custom SQL database extractions to audit real-time inventory and financial flows, authored UAT protocols.
Directed procurement, warehouse logistics, and production scheduling for Technogym, FAAC, CAME, and Scuderia Ferrari F1.
CASE DETAILS- (CLICK/TAP TO EXPAND)
Business Models
High-Mix Low-Volume (HMLV) & Low-Mix High-Volume (LMHV) Electronics Manufacturing Services (EMS)
Make-to-Order (MTO) & Build-to-Print Contract Manufacturing
Multilayer High-Density Interconnect (HDI) Printed Circuit Board (PCB) Manufacturing (up to 8-Layer+)
Raw Material & Tooling Inventory Management (Copper spheres, glass-epoxy prepregs, solder masks, precision CNC drills)
Just-In-Time (JIT) Material Replenishment & Lean Shop-Floor Distribution
Areas / Modules / Domains
Material Purchasing (MP)
Materials Management (MM)
Production Planning & Production Scheduling (PP/PS)
Warehouse Management (WH): Raw Materials, Consumables, Tooling (excluding semiconductors & discrete components)
What (Project Scope & Deliverables)
Triple Operational & Analytical Role: Executed full hands-on daily operations as Key User while simultaneously performing Business Analyst (BA) and Business Consultant (BC) functions to maintain legacy ERP infrastructure and re-engineer business processes.
Raw Material & Consumables Control: Oversaw end-to-end procurement and inventory verification for PCB fabrication raw materials, high-precision machine consumables, chemical baths, and CNC drilling/milling tooling across production lines.
Operational Execution: Controlled material purchasing, warehouse logistics, cashflow-aligned procurement, supplier payment dispute resolution, and order-driven production scheduling.
AS-IS / GAP Analysis / TO-BE Blueprints: Conducted operational audits across shop-floor and Information and Communication Technology (ICT) / Enterprise Resource Planning (ERP) workflows to map process gaps, eliminate manual bottlenecks, and author strategic TO-BE process improvement blueprints.
Shop-Floor Lean & JIT Integration: Streamlined warehouse-to-line material staging, implementing Just-In-Time (JIT) replenishment and lean methodologies across PCB manufacturing stages.
System Maintenance & Enablement: Authored User Acceptance Testing (UAT) scripts, validated system enhancements within the C-native platform, and executed comprehensive user enablement across departments.
Tier-1 Account Execution: Managed purchasing, New Product Introduction (NPI) material readiness, and order-driven production planning for key accounts, including Technogym (global leader in fitness equipment) and FAAC / CAME (gate automation systems).
Ferrari F1 Steering Wheel PCB Manufacturing: Managed material purchasing, high-precision tooling sourcing, raw material logistics, and quality control specifically for the raw 8-layer Printed Circuit Board (PCB) used in Ferrari F1's first super-integrated steering wheel, controlling raw copper spheres, glass-epoxy prepreg sheets, solder masks, and high-precision Computer Numerical Control (CNC) drilling bits under strict Scuderia Ferrari technical specifications.
How (Tech Stack & Implementation)
GAMMA ERP (C-native platform custom-built by Flextronics USA)
Embedded ANSI C / UNIX system utilities and custom Structured Query Language (SQL) extractions against underlying relational databases for rapid operational reporting, inventory audits, and cashflow tracking
Production scheduling models, order priority matrixes, and supplier payment dispute mitigation protocols
Precision PCB manufacturing parameters: high-density 8-layer press-fit registration, prepreg lamination, copper thickness verification, solder mask application, and top-notch CNC drilling feeds/speeds
Lean Manufacturing tools, JIT material distribution, UAT scripting, and user training collateral
«It is NOT important WHAT you do,
its is important HOW you do it!»
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